CONVERTING KW/TON TO COP or EER

One ton refrigeration ton(TR)was defined as the heat absorved by the one ton of ice (2000 pounds) causing it to melt completely by the end of one day ( 24 hours).

The COP is the ratio of the heat removed from the cold reservoir to input work.
The EER is the efficiency rating for the equipment at a particular pair of external and internal temperatures.
If a chiller's efficiency is rated at 1 KW/TR, the COP=3.5 and the EER=12

KW/TR = 12 / EER
KW/TR = 12 /(COP x 3.412)
EER = 12 / (kW/ton)
EER = COP x 3.412
COP = EER / 3.412
COP = 12 / (kW/ton x 3.412)

ASHRAE Offers Free BIM Guide

ASHRAE has released a new guide on building information modeling (BIM). According to Dave Conover, a member of the BIM Steering Committee, the guide "provides some broad level insight into how BIM will affect the building industry in general." The guide includes a list of software to help engineers choose which is best for them. An Introduction to Building Information Modeling is available as a free download.

Click here to download An Introduction to Building Information Modeling.

HVAC Duct System

Air Conditioning systems use an air distribution network by ducts to circulate conditioned air to all the conditioned spaces in retail, office or residential buildings. To maintain uniform temperature throughout the space efficiently, the system should be designed properly.

Ducts can be classified by its applications and pressure.

Applications

Residential, Commercial and Industrial Applications

Pressure

Low Pressure        (Velocity ≤ 10m/s & Static Pressure ≤ 50mm Wg)

Medium Pressure    (Velocity ≤ 10m/s & Static Pressure ≤ 150mm Wg)

High Pressure        (Velocity ≥ 10m/s & Static Pressure 150mm ≤ Ps ≤ 250mm wg)

Air Velocities should be within the acceptable range to reduce noise.

Recommended air velocities mainly depend on the areas to be served and noise criteria.

Acceptable range of air velocities are

Residence Application     3m/sec to 5 m/sec

Theaters        4m/sec to 6.5 m/sec

Hotels            7.5m/sec to 10m/sec

Normally 8 to 10 m/sec is used for Main ducts flow and 4 to 6 m/sec is used in branch ducts. The maximum of 30 m/sec is used in ships and aircrafts to reduce the requirement of space.

Ducts are commonly fabricated from galvanized steel in rectangular and circular shapes. In air conditioned application, it will be insulated with insulation materials such as nitrile rubber, fibre glass etc. In external areas, insulation will be covered with aluminum cladding to prevent it from damage.

Galvanised sheet of various thicknesses has been used for duct construction. It depends on duct width. Recommended thicknesses are

Upto 300mm         0.55 to 0.7 mm (26G & 24 G)

300mm to 1500mm    0.85 mm (22 G)

1500mm to 2250mm    1.066mm (20 G)

2250mm and above    1.3mm (18 G)

In some applications, aluminium, stainless steel fabricated ducts will be used such as kitchen extraction ducts etc.

Now a day, polyurethane and phenolic panels are used as pre insulated ducts. 80 microns thickness is considered for internal use and 200 microns thickness is considered for some external use.

Refrigerants

A refrigerant is a fluid used in refrigeration system to transfer energy by its phase change from liquid to gas and vice versa. The refrigerants are used in Domestic Refrigerators, Air Conditioners and Central Chilling Plants. The best suitability of a refrigerant for a particular system is based on its thermodynamic properties, chemical properties, physical properties, safety and economic criteria.

The critical temperature should be as high as possible above the condensing temperature in order to have larger range of isothermal energy transfer. The specific heat of the fluid should be as small as possible. The thermal conductivity should be as large as possible so that size of evaporator and condenser becomes smaller. The Freezing point of refrigerant should be as low as possible.

The density of vapour refrigerant should be as large as possible. The refrigerant should be inert and should not react with the materials of refrigeration system. It should be chemically stable for the operating conditions. The refrigerant should be non toxic and non flammability in safety concern.

Here a few refrigerants which are in the common commercial use.

R11 – Trichlorofluromethane

R12 – Dichlorofluromethane

R13 – Chlorotrifluromethane

R14 – Tetrafluromethane

R21 – Dichlorofluromethane

R22- Chlorodifluromethane

R113 – Trichlorotrifluromethane

R123 – Dichlorotrifluroethane

R134a – Tetrafluroethane

As chemical names of refrigerants are long and complex, a method of referring refrigerants by numbers was formed. The method of designating a refrigerant by number as follows.

1st Digit on the Right    - No. of Fluorine atoms

2nd Digit from the Right    - No of Hydrogen atoms plus one

3rd Digit from the Right    - No of Carbon atoms minus one (not used when equal to zero)

Example:

R 123 CHCl2CF2 Dichlorotrifluroethane

No of Fluorine atoms = 3

No of Hydrogen atoms + 1 = 2

No of Carbon atoms – 1 = 1

Thus it forms R 123

The lower case letter that follows the refrigeration designation refers to the form of the molecule when different forms (isomer) are possible. The number alone will be indicated if the form is symmetrical. If form becomes unsymmetrical, the letters a, b, and c are appended such as R134a.

The refrigerants can also be abbreviated as follows

Chloroflurocarbons (CFC)

Hydrochloroflurocarbons (HCFC)

Hydroflurocarbons (HFC)

Hydrocarbons (HC)

Refrigerant blends are formed by mixing two or more refrigerants. Blends can have as many as four refrigerants mixed together to give properties and efficiencies similar to the refrigerants. The blends are referred in 400 and 500 series in R Numbers. If a blend has R 407 designation, it is a near azeotropic blend. The 7 indicates that it is the seventh one produced in the series in the market.

ODP and GWP Is the most important terms used in refrigerants. ODP means Ozone Depletion Potential. Ozone is a gas layer found in stratosphere and troposphere to prevent harmful UV radiation from reaching the earth. Now it is rapidly being depleted by manmade chemicals containing chlorine, including refrigerants such as CFC and HCFC. An index called ODP is used for regulatory purposes. The higher the ODP, the more damaging chemicals to the ozone layers. The heat energy radiated by earth back into the atmosphere is absorped, reflected or refracted by gases such as CFC, HCFC and CO2 and prevented from escaping to atmosphere. This warming process caused by atmospheric absorption is called Greenhouse effect or Global Warming. This is measured by an index Global Warming Potential (GWP). Refrigerants leaking from the system contributes to global warming. This is measured by comparing them to carbon dioxide which has a GWP of 1. CO2 is the number one contributor to global warming.

There are many applications which restrict the direct use of refrigerants due to safety consideration. Under such circumstances the cheaper grade cooling media such as water, brine solution of sodium chloride or calcium chloride is selected.